Automated infrared linescanner inspection system for detecting, measuring, and classifying thermal features and defects occurring in cut-sheet and continuous thermoforming applications.
Automated infrared linescanner inspection system for detecting, measuring, and classifying thermal features and defects occurring in cut-sheet and continuous thermoforming applications.
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Caractéristiques
TF150 Process Imaging System Software
The software displays each thermal image snapshot with overlaid customizable zones and zone results. 100 zones are shown (several have alarm conditions). A high-alarm appears red and a low-alarm is blue. These results can be output to your PLC or SCADA system. The software can ignore the temperature of areas lying outside of the part's thermal image (background).
Applications
Application
Thermoforming - Involves the heating of one or more plastic sheets to a temperature suitable for forming or stretching into or onto a mold, and then cooled before removal and trimming. Finished parts range from disposable cups to large single piece automotive body panels. Processes can be semi-continuous (fed as thin-gauge sheet from a roll) or discontinuous (large heavy-gauge single sheets).
Application Need
Temperature uniformity and sufficient heat penetration across the entire sheet needs to be ensured for the sheet to be correctly formed (critical for thicker sheets). Temperature of the finished item needs to be measured to ensure it is cool enough to be removed from the tool safely.
How we can help you
| Temperature Range | 100 to 800°C (212 to 1472°F) |
| Accuracy | ±3°C (±6°F) |
| Repeatability | ±2°C (±4°F) |
| Field of View (FOV) | 45° or 90° (selectable) |
| Spectral Response | 3.9 µm |
| Optical Resolution | 150:1 |
| Emissivity | 0.1 to 1.00 digitally adjustable |
| Focus Distance | 1.5m (60") standard |
| Optical Scan Rate | Up to 150Hz |
| Number of Samples | 512 data points per scan line (up to 80Hz ), 256 data points per scan line (80 to 150Hz) |
| Outputs | Analog: 3 user-configurable 0/4-20mA current outputs, collectively isolated. Max. DC resistance 500Ω; Alarm: Electromechanical relay 30V, 1A; Digital Communications: RS485/RS232 full duplex, non-addressable; Ethernet Communication: TCP/IP protocol 10/100Mbit/s |
| Inputs | Trigger + 5 to 24VDC pulse (user-supplied) |
| Power Supply | 24 VDC ± 25%, 1A |
| Temperature Range | 100 to 800°C (212 to 1472°F) |
| Accuracy | ±3°C (±6°F) |
| Repeatability | ±2°C (±4°F) |
| Field of View (FOV) | 45° or 90° (selectable) |
| Spectral Response | 3.9 µm |
| Optical Resolution | 150:1 |
| Emissivity | 0.1 to 1.00 digitally adjustable |
| Focus Distance | 1.5m (60") standard |
| Optical Scan Rate | Up to 150Hz |
| Number of Samples | 512 data points per scan line (up to 80Hz ), 256 data points per scan line (80 to 150Hz) |
| Outputs | Analog: 3 user-configurable 0/4-20mA current outputs, collectively isolated. Max. DC resistance 500Ω; Alarm: Electromechanical relay 30V, 1A; Digital Communications: RS485/RS232 full duplex, non-addressable; Ethernet Communication: TCP/IP protocol 10/100Mbit/s |
| Inputs | Trigger + 5 to 24VDC pulse (user-supplied) |
| Power Supply | 24 VDC ± 25%, 1A |
